Turnkey herbal extraction plants
Herbal Extraction Plant Manufacturer in India
Able Engineers Private Limited is a Herbal Extraction Plant Manufacturer in India, designing, manufacturing and commissioning complete extraction plants. From raw herb grinding and extraction to filtration, concentration and final drying, we provide individual equipment and turnkey plant solutions. In addition, we customise machinery to meet different industrial processing requirements.
About Able Engineers
Herbal Extraction Plant Manufacturing & Turnkey Solutions
Able Engineers Private Limited is a leading manufacturer of Herbal Extraction Plants and Industrial Process Machinery in India. We design and manufacture complete turnkey plants, individual process equipment and customised machinery. Moreover, our solutions serve the herbal, Ayurvedic, pharmaceutical, nutraceutical, food processing and chemical industries.
We have in-house capabilities in steel fabrication, rolling, forming and welding. As a result, our team manages projects from initial process design and engineering through manufacturing and final dispatch. In addition, we handle plant installation, piping, commissioning and equipment integration. Meanwhile, we work closely with clients to understand their requirements and provide practical machinery solutions.
Products
Industrial Process Equipment for Herbal Extraction and Beyond.
Extractors
Industrial extraction equipment for processing herbs and botanical materials using suitable solvents.
- Percolator Vertical Extractor (Bottom Opening type)
- Rotary Extractor
Evaporators
Vacuum evaporation systems for efficient concentration of liquid extracts and process solutions.
- Agitated Thin Film Evaporator
- Falling Film Evaporator
Reaction & Distillation
Industrial vessels and distillation equipment for controlled processing, mixing, heating and separation.
- Chemical Reactor
- Chromatography Column
- Distillation Vessel
- Reaction Vessel
Grinders & Blenders
Industrial grinding and blending machines for size reduction, uniform mixing and consistent processing of herbs, powders and other materials.
- Double Cone Blender
- Double Ribbon Blender
- Micro Pulverizer (Micronizer)
- Multi Mill
Filters
Industrial filtration equipment for solid-liquid separation, clarification and purification of process liquids across various industries.
- Four Point Centrifuge Suspended
- Magnetic Filter
- Nutsche Filter (Nutch Filter)
- Sparkler Filter
Dryers
Industrial drying equipment for removing moisture from wet materials, concentrated extracts and process products to achieve the required final moisture level.
- Drum Dryer
- Electric Tray Dryer
- Fruit & Vegetable Dehydrator
- Rotocone Vacuum Dryer (RCVD)
Storage & utilities
Process storage tanks, receivers, condensers and pumps designed to support efficient material handling and smooth plant operations.
- Receiver
- Rotary Airlock Valve
- Screw Conveyor
- Solvent Storage Tank
How it works
From Raw Herbs to Finished Extracts – How the Process Works.
A herbal extraction plant follows six main stages, starting with raw herb preparation and ending with the finished extract. At each stage, specialised machinery performs a specific task. Explore the process below to see how these machines work together. Finally, each stage contributes to the quality of the finished extract.
Raw herbs such as roots, leaves, bark and seeds are cleaned and ground to the required particle size. Proper size reduction helps improve extraction efficiency and ensures smooth processing.
View machineThe prepared herbs are mixed with a suitable solvent, such as water or ethanol, inside the extractor. Controlled temperature, agitation and extraction time help dissolve the desired active constituents and produce a liquid extract.
View machineThe extracted liquid passes through suitable filtration equipment to remove suspended herb particles and other impurities. This helps achieve a clearer extract and prepares it for the concentration process.
View machineThe filtered extract enters a vacuum evaporator, where excess water or solvent is removed under controlled temperature and vacuum conditions. This process converts the dilute extract into a concentrated liquid.
View machineSolvent vapours generated during extraction and concentration are condensed and collected through a solvent recovery system. The recovered solvent can be reused, helping reduce solvent consumption and operating costs.
View machineThe concentrated extract is dried using suitable drying equipment, such as vacuum dryers or drum dryers, to obtain a dry extract. The resulting material can then be blended, standardised and packed as a finished product.
View machineTurnkey plants
Turnkey Herbal Extraction Plants for Every Extraction Method.
Hydro-alcoholic extraction plant
Complete hydro-alcoholic extraction plants using water and ethanol for processing medicinal herbs, Ayurvedic ingredients and nutraceutical extracts.
Solvent extraction plant
Industrial solvent extraction plants designed for processing herbs and botanical materials using suitable solvents such as hexane and acetone to obtain oleoresins and active constituents.
Steam distillation plant
Steam distillation plants for extracting essential oils from aromatic leaves, flowers, seeds, roots and wood-based botanical materials.
Extract powder plant
Complete extract powder processing plants for converting concentrated liquid extracts into dried, standardised and free-flowing powder.
Turnkey scope
Complete Turnkey Herbal Extraction Plant Solutions.
Process design
First, our engineers prepare the process flow, mass balance, plant layout and P&ID according to your herbs and production capacity.
Fabrication
Next, we manufacture vessels, evaporators and dryers in our workshop. Before dispatch, our team also inspects and tests the equipment.
Installation
After fabrication, our team handles plant erection, piping, utility connections and electrical installation at your site.
Commissioning
Finally, we conduct trial batches, prepare documentation and train operators to support smooth plant operations.
Gallery
A Look at Our Herbal Extraction Plant Projects.
Planning a plant or need a single machine?
Share your product, process and production capacity. Our engineering team will review your requirements and prepare a suitable proposal.