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Turnkey herbal extraction plants

Herbal Extraction Plant Manufacturer in India

Able Engineers Private Limited designs, manufactures and commissions complete Herbal Extraction Plants and industrial machinery. From raw herb grinding and extraction to filtration, concentration and final drying, we provide individual equipment and complete turnkey plant solutions.

About Able Engineers

Industrial Machinery Manufacturer in India

More about us

Able Engineers Private Limited is an established Herbal Extraction Plant Manufacturer and Industrial Machinery Manufacturer in India. We specialise in designing and manufacturing complete turnkey herbal extraction plants, individual process equipment and customised industrial machinery for the Herbal, Pharmaceutical, Nutraceutical, Food Processing and Chemical industries.

With in-house capabilities in steel fabrication, rolling, forming and welding, we manage projects from initial process design and engineering to manufacturing and final dispatch. Our scope also includes plant installation, piping, commissioning and equipment integration. We work closely with our clients to understand their process requirements and provide practical, application-based machinery solutions.

100+Installations
200+Clients
60+Team members
11+Years in business
Products

Industrial Process Equipment for Herbal Extraction and Beyond.

All products
Extractors
012 products

Extractors

Industrial extraction equipment for processing herbs and botanical materials using suitable solvents.

  • Percolator Vertical Extractor (Bottom Opening type)
  • Rotary Extractor
Evaporators
022 products

Evaporators

Vacuum evaporation systems for efficient concentration of liquid extracts and process solutions.

  • Agitated Thin Film Evaporator
  • Falling Film Evaporator
Reaction & Distillation
036 products

Reaction & Distillation

Industrial vessels and distillation equipment for controlled processing, mixing, heating and separation.

  • Chemical Reactor
  • Chromatography Column
  • Distillation Vessel
  • Reaction Vessel
Grinders & Blenders
0411 products

Grinders & Blenders

Industrial grinding and blending machines for size reduction, uniform mixing and consistent processing of herbs, powders and other materials.

  • Double Cone Blender
  • Double Ribbon Blender
  • Micro Pulverizer (Micronizer)
  • Multi Mill 
Filters
054 products

Filters

Industrial filtration equipment for solid-liquid separation, clarification and purification of process liquids across various industries.

  • Four Point Centrifuge Suspended
  • Magnetic Filter
  • Nutsche Filter (Nutch Filter)
  • Sparkler Filter
Dryers
066 products

Dryers

Industrial drying equipment for removing moisture from wet materials, concentrated extracts and process products to achieve the required final moisture level.

  • Drum Dryer
  • Electric Tray Dryer
  • Fruit & Vegetable Dehydrator
  • Rotocone Vacuum Dryer (RCVD)
Storage & utilities
076 products

Storage & utilities

Process storage tanks, receivers, condensers and pumps designed to support efficient material handling and smooth plant operations.

  • Receiver
  • Rotary Airlock Valve
  • Screw Conveyor
  • Solvent Storage Tank
How it works

From Raw Herbs to Finished Extracts – How the Process Works.

Six stages turn dried herbs into a standardised extract. Pick a stage to see the machine that does the work.

Raw herbs such as roots, leaves, bark and seeds are cleaned and ground to the required particle size. Proper size reduction helps improve extraction efficiency and ensures smooth processing.

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The prepared herbs are mixed with a suitable solvent, such as water or ethanol, inside the extractor. Controlled temperature, agitation and extraction time help dissolve the desired active constituents and produce a liquid extract.

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The extracted liquid passes through suitable filtration equipment to remove suspended herb particles and other impurities. This helps achieve a clearer extract and prepares it for the concentration process.

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The filtered extract enters a vacuum evaporator, where excess water or solvent is removed under controlled temperature and vacuum conditions. This process converts the dilute extract into a concentrated liquid.

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Solvent vapours generated during extraction and concentration are condensed and collected through a solvent recovery system. The recovered solvent can be reused, helping reduce solvent consumption and operating costs.

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The concentrated extract is dried using suitable drying equipment, such as vacuum dryers or drum dryers, to obtain a dry extract. The resulting material can then be blended, standardised and packed as a finished product.

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Turnkey plants

Turnkey Herbal Extraction Plants for Every Extraction Method.

Turnkey plants
Turnkey scope

One team from first drawing to first batch.

01

Process design

Process flow, mass balance, layout and P&ID for your herb and capacity.

02

Fabrication

Every vessel, evaporator and dryer built and tested in our workshop.

03

Installation

Erection, piping, utilities and electricals on your site.

04

Commissioning

Trial batches, documentation and operator training.

Gallery

A Look at Our Herbal Extraction Plant Projects.

Open gallery
Hydro-alcoholic extraction plant2 KL / day
Solvent extraction plant5 KL / day
Extract powder plant500 kg / day
Plants built for Ayurveda NutraceuticalsPharmaceuticalsEssential oilsFood & flavoursCosmetics

Planning a plant or need a single machine?

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